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1 Chromoly Tubing

1 Chromoly Tubing

TORICH 1 Chromoly Tubing consists of seamless tubes manufactured in accordance with the EN 10297-1 standard using high-quality chromium-molybdenum alloy materials such as 34CrMo4, 42CrMo4, and 30CrMo4. Produced via the cold-drawing process, these tubes offer high dimensional precision, exceptional strength, and superior fatigue resistance, making them widely used in the automotive industry for applications such as chassis systems, suspension components, powertrain parts, and high-performance vehicle structures.

Outer Diameter: 1 inch (25.4 mm) (customizable)
Wall Thickness: 2mm-8mm (customizable)
Length: Can be customized upon request
Standards: EN 10297-1,or as customer's request
Steel Grade: 30CrMo4 (1.7216) / 34CrMo4 (1.7220) / 42CrMo4 (1.7225)

Product Introduction

Products Description

 

Product Specifications

Standards EN 10297-1
Steel Grades 38Mn6(1.1127),41Cr4(1.7035),25CrMo4(1.7218),30CrMo4(1.7216),34CrMo4(1.7220),
42CrMo4(1.7225),36CrNiMo4(1.6511), 30CrNiMo8(1.6580),41NiCrMo7-3-2(1.6563),etc.
Equivalent Standards ASTM A519: 4130 / 4135,4137 / 4140; JIS G3441: SCM430 / SCM435 / SCM440;
GB/T 8162: 30CrMo / 35CrMo / 42CrMo
Outer Diameter (OD) 6 mm - 630 mm
Wall Thickness (WT) 2.0 mm - 8.0 mm
Length 6/12m, or customized
Surface Treatment Bright annealed
Production Process Cold drawn/ Cold Rolled
Condition +C, +SR , +A, +QT

 

After undergoing quenching and tempering (+QT) treatment, 1 chromoly tubing can easily achieve a tensile strength of 800–1000 MPa, 1.1-2.8 times that of standard E355 carbon steel. Through the cold-drawing process, the tubing achieves high dimensional precision on both its inner and outer surfaces, with an outer-diameter tolerance of ±0.08 mm and a wall-thickness tolerance of ±10%.

 

Automotive tubing must withstand millions of cycles of alternating torsional loads during vehicle operation. The combination of chromium (0.9–1.2%) and molybdenum (0.15–0.3%) in the steel refines the grain structure and forms a stable tempered sorbite microstructure, thereby significantly enhancing the fatigue limit.

 

Customized Services

 

  1. TORICH offers custom precision sizing and non-standard dimension services, covering outer diameters of 6–630 mm and wall thicknesses of 0.5–50 mm, with tolerances as tight as ±0.05 mm.
  2. TORICH provides precision internal bore processing, including ID honing (achieving Ra ≤ 0.2 μm) and hard chrome plating (customizable layer thickness of 20–30 μm) for components such as shock absorber cylinders and hydraulic valve bodies.
  3. Additional machining services include high-precision OD grinding (h8), internal and external tube-end chamfering, specialized sealing thread turning (e.g., M24x1.5), C-clip groove machining, flanging, tube end reduction, drilling, and pin hole machining.

 

Chemical Composition

Element C Mn Si Cr Mo P S
30CrMo4 0.26–0.34 0.50–0.80 ≤0.40 0.90–1.20 0.15–0.30 ≤0.035 ≤0.035
34CrMo4 0.30–0.37 0.60–0.90 ≤0.40 0.90–1.20 0.15–0.30 ≤0.035 ≤0.035
42CrMo4 0.38–0.45 0.60–0.90 ≤0.40 0.90–1.20 0.15–0.30 ≤0.035 ≤0.035

 

Mechanical Properties

Property Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Hardness (HB)
30CrMo4 750–900 600–750 ≥12–15% 220–280
34CrMo4 850–1000 700–850 ≥10–14% 240–300
42CrMo4 950–1100 800–950 ≥9–12% 260–320

 

Possible Alternative Grades

 

  1. 25CrMo4 offers lower costs, superior toughness, and better weldability than 30CrMo4, making it suitable for low-load structural components, standard fasteners, and non-critical drive shafts.
  2. For environments requiring corrosion resistance, 410 stainless steel is a suitable choice; it offers three times the salt-spray corrosion resistance of 30CrMo4 and is ideal for chassis components and exhaust systems in coastal regions.
  3. 30CrNiMo8 features significantly higher hardenability than 42CrMo4, making it suitable for high-performance race cars, extreme low-temperature environments, and heavy-duty components with large cross-sections.

 

application areas

 

  1. Chassis and Suspension: Hollow stabilizer bars, torsion bar springs, control arm sleeves, subframe reinforcement tubes
  2. Steering and Braking: Steering rack tubes, steering columns, brake pedal sleeves
  3. Powertrain: Driveshaft tubes, half-shaft sleeves, CV joint cage blanks, transmission gear sleeves
  4. Engine and Fuel System: High-pressure common rail tubes, fuel injection pump plunger sleeves, hydraulic tappet tubes
  5. Shock Absorption and Body: Shock absorber working cylinders/reservoirs, door impact beams, seat frame tubes

 

Products Show

1 Chromoly Tubing
1 Chromoly Tubing

 

Testing Equipment

Eddy Current Flaw Detector
Eddy Current Flaw Detector
Hydraulic Universal Testing Machine
Hydraulic Universal Testing Machine
Intergranular Corrosion Tester
Intergranular Corrosion Tester

 

Factory Equipment

Pickling Equipment

Pickling equipment

Polishing Equipment
Polishing equipment
Cold drawing equipment
Cold drawing equipment

 

Products Package

 

package of Chromoly Tubing
package
Chromoly Tubing package1

 

fAQ

 

Q: How do you quickly choose between 30CrMo4, 34CrMo4, and 42CrMo4?

A: The primary criteria are the required strength and processing method. Choose 30CrMo4 for the best weldability and moderate strength; choose 34CrMo4 for high strength and good machinability; and choose 42CrMo4 for ultra-high strength and wear resistance-ideal for heavy-duty torsion bars or axle tubes. Our engineers can assist with verification.

Q: What are the outer diameter and wall thickness tolerances for this Chromoly tubing?

A: In the bright annealed or stress-relieved annealed condition, the standard tolerance for a 25.4 mm outer diameter is ±0.08 mm, with a wall thickness tolerance of ±10%. Tolerances can be upgraded to the h8 class (0/-0.033 mm) upon request.

Q: Can these tubes be bent using CNC machining?

A: Yes. These chromoly alloy tubes are fully suitable for CNC bending in the annealed (+A) or stress-relieved (+SR) condition. We recommend a bending radius of at least 2.5 times the tube diameter. After bending, stress-relieving or quench-and-temper heat treatment can be performed as needed to eliminate residual stresses and restore strength.

 

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