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4140 DOM Tubing

4140 DOM Tubing

TORICH 4140 DOM tubing is a high-strength alloy steel precision tube manufactured in strict accordance with ASTM A519 standards. Produced using the DOM (Drawn Over Mandrel) process—involving cold working and stress-relief annealing—it features exceptionally high yield strength, excellent fatigue resistance, and extremely precise dimensional tolerances. It is suitable for heavy-duty hydraulic cylinders, high-pressure pneumatic cylinders, and plunger cylinders, and is widely used in sectors such as construction machinery and mining equipment.

Outer Diameter: 5mm-630mm (customizable)
Wall Thickness: 1.5mm-50mm (customizable)
Length: Can be customized upon request
Standards: ASTM A519,or as customer's request
Steel Grade: AISI 4140 / UNS G41400

Product Introduction

Products Description

 

Product Specifications

Standards

ASTM A519 / ASME SA519

Steel Grades E3310,4012,4023,4024,4027,4028,4037,4042
4047,4063,4118,4130,4135,4137,4140,4142,etc.
Equivalent Standards EN 10297-1 / JIS G3441/ GB/T 8162
Outer Diameter (OD) 5mm-630mm
Wall Thickness (WT) 1.5mm-50mm
Length 6/12 m
Surface Treatment Black, oiled, pickled, or bright finish
Production Process cold drawing over mandrel
Condition +SR / +N / Q&T (customer specified)

 

Following stress-relieving or quench-and-temper treatment, 4140 DOM tubing offers a minimum yield strength of 690 MPa (100 ksi) and an exceptional high-pressure load-bearing capacity; compared to 1026 DOM tubing, it allows for a reduction in cylinder wall thickness of over 25% when manufacturing hydraulic cylinders designed for the same operating pressure.

 

The DOM process achieves an internal surface roughness of Ra ≤ 1.6 μm and maintains strict control over inner diameter tolerances (H8–H9 grades). Thanks to this precise dimensional accuracy, the tubing integrates seamlessly with piston seals, significantly reducing hydraulic fluid leakage and frictional losses.

 

Unlike traditional hard-chrome-plated piston rods (such as Ck45/1045 steel) that require extensive boring, 4140 DOM precision steel tubing reduces machining allowances by 30%.

 

Customized Services

 

  1. TORICH offers deep-hole honing services, achieving inner diameter tolerances of H7 and bore surface roughness of Ra 0.4–0.8 μm (mirror-like finish).
  2. We provide wear-resistant and anti-corrosion surface plating, including hard chrome plating for the bore (with a coating thickness of 0.03–0.15 mm per side and hardness of HV 800–1000 / HRC 60+) and hard chrome plating for the outer diameter.
  3. Services also include internal and external threading (UNF, metric M-threads, and trapezoidal/buttress threads), sealing groove boring, and the machining of J-type, V-type, or U-type weld bevels.

 

Chemical Composition

Element C Mn Si Cr Mo P (max) S (max)
4140 0.38–0.43 0.75–1.00 0.15–0.35 0.80–1.10 0.15–0.25 0.035 0.040

 

Mechanical Properties

Property Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Hardness (HB)
4140 Q&T 850–1000 655–850 15–25 197–235

 

Possible Alternative Grades

 

  1. 4130 is a lower-carbon version of 4140; it offers superior weldability, is easier to heat-treat, and is more cost-effective, making it suitable for light-to-medium-duty pneumatic and low-pressure hydraulic cylinders operating at pressures of 25 MPa or less.
  2. 4340 incorporates nickel into the chromium-molybdenum alloy base, resulting in overall mechanical properties that are 15% superior to those of 4140; it is suitable for applications in aerospace, defense, and large-scale mining machinery.
  3. EN 10297-1 42CrMo4 and JIS G3441 SCM440 are equivalent standards to 4140, with chemical compositions that correspond almost exactly to those of 4140.

 

application areas

 

ASTM A519 4140 DOM tube is widely used in the manufacture and assembly of various high-performance hydraulic and pneumatic cylinders across these sectors:

  1. Construction Machinery: Boom and bucket cylinders for excavators, loaders, and bulldozers
  2. Mining and Tunneling Equipment: Hydraulic support legs, jacks, and propulsion cylinders for tunnel boring machines (TBMs)
  3. Industrial Equipment: Mold-clamping and ejection cylinders for injection molding machines, die-casting machines, and presses
  4. Heavy-Duty Vehicles: Dump truck hoist cylinders; crane outrigger and telescopic boom cylinders
  5. Energy and Marine: Offshore platform leveling systems; gate operating cylinders for hydroelectric power stations
  6. Pneumatic Systems: High-pressure breathing air cylinders; high-pressure air compressor cylinders

 

 

Products Show

 

4140 DOM Tubing 33
4140 DOM Tubing 22

 

Testing Equipment

Eddy Current Flaw Detector
Eddy Current Flaw Detector
Hydraulic Universal Testing Machine
Hydraulic Universal Testing Machine
Intergranular Corrosion Tester
Intergranular Corrosion Tester

 

 

Factory Equipment

Pickling Equipment

Pickling equipment

Polishing Equipment
Polishing equipment
Cold drawing equipment
Cold drawing equipment

 

Products Package

 

package
package of Chromoly Tubing
 
package2

FAQ

Q: What is the delivery hardness of 4140 DOM tube, and is it suitable for further processing?

A: It is supplied in a stress-relieved annealed condition, with hardness typically controlled between HRC 22 and 32. This range ensures good wear resistance while fully accommodating subsequent milling, drilling, and tapping operations.

Q: What are the differences between ASTM A519 4140 DOM tubing and 4140 Quenched and Tempered (QT) bar stock?

A: DOM tubing is used in the cold-drawn state, offering high base strength and good toughness. In contrast, 4140 QT bar stock requires rough machining followed by heat treatment, involving a longer production process. DOM tubing is more cost-effective and better suited for direct use as cylinder barrels.

Q: Can you supply honed tubing with an H7 internal diameter tolerance?

A: Certainly. While DOM tubing typically comes with an H8 tolerance, if your sealing requirements are extremely stringent, we can perform additional deep-hole honing to achieve H7 tolerance, as well as superior roundness and straightness.

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