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Super Duplex Tubing

Super Duplex Tubing

TORICH Super Duplex Tubing is a seamless tube manufactured using a cold-drawing process in accordance with ASTM A789 standards. It features excellent corrosion resistance and high strength, making it ideal for offshore oil and gas, chemical processing, seawater desalination, and marine environments.

Outer Diameter: 5mm-420mm (customizable)
Wall Thickness: 0.5mm-55mm (customizable)
Length: Can be customized upon request
Standard: ASTM A789,or as customer's request
Steel Grade:S32750 (2507) S32760 S32707 S32520 S32550 S32950 S32808 S33207 S39274 S39277

Product Introduction

Products Description

 

Our Advantages 

 

1. Corrosion Resistance

  • Our Super Duplex Tubing is made from premium super duplex stainless steel, such as UNS S32750 (2507) and UNS S32760, offering superior resistance to pitting corrosion, crevice corrosion, and chloride stress corrosion cracking compared to standard duplex stainless steel.
  • The tubing undergoes pickling to enhance its corrosion resistance. Furthermore, our tubing has passed pitting and salt spray tests, with a PREN > 40, making it ideal for seawater and near-shore environments.

 

2. Surface Quality

  • Our tubing undergoes pickling and passivation treatment to ensure a smooth, contaminant-free surface. We offer BA bright annealed tubing and EP electrolytic polishing, suitable for instrument tubing, heat exchangers, and high-purity process lines.
  • Each TORICH tubing undergoes eddy current testing before packaging to ensure a smooth, defect-free surface, free of weld seams or inclusions.

 

3. High Mechanical Strength

  • Our Super Duplex Tubing undergoes tensile testing, achieving a yield strength ≥550MPa, approximately equivalent to standard stainless steel. This allows for reduced wall thickness while maintaining excellent compressive strength, resulting in lower overall material weight and cost.
  • Ideal for high-pressure piping systems, offshore pipelines, and load-bearing components.

 

4. Precise Dimensions

  • The tubing undergoes cold drawing and solution annealing processes, ensuring tight dimensional tolerances, a smooth inner surface, and high-pressure resistance.
  • Each tube is dimensionally measured before packaging to ensure compliance with ASTM A789 standards.

 

5. Protective Coating and Packaging

  • Oil coating and plastic end caps are available to protect the tubing from contamination, rust, and mechanical damage during storage and transportation.
  • Multiple packaging options are available, including plastic film, woven bags, and wooden crates/iron frames.

 

application areas

 

  • Oil and Gas Industry: Offshore and subsea pipelines for oil and gas transportation; heat exchangers, separators, and hydraulic and instrumentation piping in production systems.
  • Chemical and Petrochemical Plants: Process piping in environments containing chlorides, acids, and alkalis; heat exchangers and condenser tubes in urea, ammonia, and fertilizer plants, and for handling corrosive liquids.
  • Seawater Desalination and Water Treatment: Evaporator and condenser piping; cooling water circuits in coastal power plants; brine heaters and seawater intake systems.
  • Power Generation: Feedwater heaters and condensers in nuclear and thermal power plants.

 

Chemical Composition

Element Cr Ni Mo N W Cu PREN (Approx.)
S32750  24–26 6–8 3–5 0.24–0.32 - - 40–45
S32760 24–26 6–8 3–4 0.20–0.30 0.5–1.0 0.5–1.0 42–46
S32707 25–28 6.5–9 3–4 0.35–0.45 - - 48–50
S32520 24–27 4–6 3–4 0.25–0.35 - 1.5–2.5 40–45

 

Mechanical Properties

Property Tensile Strength (MPa) Yield Strength 0.2% (MPa) Elongation (%) Hardness (HB)
S32750 ≥ 795 ≥ 550 ≥ 25 ≤ 310
S32760 ≥ 750 ≥ 550 ≥ 25 ≤ 310
S32707 ≥ 850 ≥ 550 ≥ 25 ≤ 310
S32520 ≥ 760 ≥ 550 ≥ 25 ≤ 310

 

Possible Alternative Grades

Alternative Grades Reasons
Duplex 2205 Standard duplex steel grades with good corrosion resistance.
904L High-nickel austenitic alloys for acidic environments.
AL-6XN Super austenitic stainless steel with excellent chloride resistance.

 

Products Show

Super Duplex Tubing 33
Super Duplex Tubing 22

 

Testing Equipment

Eddy Current Flaw Detector
Eddy Current Flaw Detector
Hydraulic Universal Testing Machine
Hydraulic Universal Testing Machine
Intergranular Corrosion Tester
Intergranular Corrosion Tester

 

Factory Equipment

Pickling Equipment

Pickling equipment

Polishing Equipment
Polishing equipment
Cold drawing equipment
Cold drawing equipment

 

Products Package


stainless steel pipe package

 

FAQ

 

Q: How does Super Duplex tubing perform in corrosive environments?

A: Super duplex stainless steel tubing conforming to ASTM A789 standards exhibits excellent resistance to chloride corrosion, including resistance to pitting, crevice corrosion, and stress corrosion cracking.

Q: What tests and quality control measures are required for ASTM A789 super duplex steel tubing?

A: TORICH super duplex steel tubing undergoes chemical composition analysis, mechanical property testing, hydrostatic testing, or non-destructive testing.

Q: Can ASTM A789 super duplex steel tubing be customized for specific projects?

A: Customization options include determining outer diameter, wall thickness, and length based on project requirements, specifying pickling and passivation or other surface treatments, and controlling length, straightness, and end preparation.

 

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