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Super Duplex Tubing

Super Duplex Tubing

Super Duplex Tubing consists of seamless tubes manufactured in accordance with the ASTM A789 standard specification. Fabricated from high-quality super duplex stainless steel grades—such as UNS S32750 (2507) and UNS S32760—these tubes are produced through an integrated process involving hot piercing, cold rolling, and precision solution annealing. Characterized by high strength and exceptional resistance to chloride stress corrosion cracking, they are capable of withstanding extremely harsh marine environments and chloride-containing media, and are widely utilized in the field of offshore oil and gas exploration and development.

Outer Diameter: 5mm-630mm (customizable)
Wall Thickness: 0.5mm-55mm (customizable)
Length: Can be customized upon request
Standard: ASTM A789,or as customer's request
Steel Grade:S32750 (2507) S32760 S32707 S32520 S32550 S32950 S32808 S33207 S39274 S39277

Product Introduction

Products Description

 

Product Specifications

Standards ASTM A789/A789M
Steel Grades S32750 (2507) S32760 S32707 S32520 S32550 S32950 S32808 S33207 S39274 S39277
Equivalent Standards

EN 10216-5,ASTM A790,JIS SUS32750

Outer Diameter (OD) 5mm-630mm
Wall Thickness (WT) 0.5mm-55mm
Length up to 18m
Surface Treatment Annealed & Pickled (AP), Bright Annealed (BA), Polished
Production Process Cold Rolling / Cold Drawing
Condition Solution Annealed & Water Quenched

 

S32750/S32760 material has a PREN value ≥40, far exceeding those of 2205 duplex stainless steel (PREN≈35) and 316L stainless steel (PREN≈26), and exhibits extremely high corrosion resistance and long-term resistance to seawater chloride ions and salt spray corrosion.

 

Super Duplex Tubing 2507 has a minimum yield strength of 550 MPa and a minimum tensile strength of 795 MPa, more than three times that of 316L stainless steel, thus significantly reducing structural weight and costs in offshore platform applications.

 

Super duplex stainless steel has a maximum continuous service temperature of 300°C (approximately 572°F), which is higher than the 250°C upper limit of standard duplex stainless steel 2205, and it also possesses good weldability and machinability.

 

Customized Services

 

  1. TORICH offers custom sizing services covering an outer diameter range of 6 mm to 630 mm and a wall thickness range of 0.5 mm to 55 mm. These services meet the standard wall thickness requirements of ANSI/ASME B36.10M and B36.19M, and also support delivery based on either average wall thickness or minimum wall thickness specifications.
  2. Available surface finishes include: solution annealed and pickled, mechanical polished, bright annealed, 2B finish, brushed finish, mirror polished (8K), and others.
  3. Customization options for pipe ends include plain ends, bevels, threads, and flanged connections. Pipe ends feature deburring, chamfering, and precision machining of sealing grooves to facilitate on-site welding and rapid installation, ensuring compatibility with standard connection dimensions for offshore pipelines.
  4. We support custom lengths and the supply of coiled tubing; our coiled products can reach continuous lengths exceeding 10,000 meters, specifically designed to meet the continuous-length requirements of applications such as deep-sea umbilical cables.

 

Chemical Composition

Element Cr Ni Mo N W Cu PREN (Approx.)
S32750  24–26 6–8 3–5 0.24–0.32 - - 40–45
S32760 24–26 6–8 3–4 0.20–0.30 0.5–1.0 0.5–1.0 42–46
S32707 25–28 6.5–9 3–4 0.35–0.45 - - 48–50
S32520 24–27 4–6 3–4 0.25–0.35 - 1.5–2.5 40–45

 

Mechanical Properties

Property Tensile Strength (MPa) Yield Strength 0.2% (MPa) Elongation (%) Hardness (HB)
S32750 ≥ 795 ≥ 550 ≥ 25 ≤ 310
S32760 ≥ 750 ≥ 550 ≥ 25 ≤ 310
S32707 ≥ 850 ≥ 550 ≥ 25 ≤ 310
S32520 ≥ 760 ≥ 550 ≥ 25 ≤ 310

 

Possible Alternative Grades

 

  1. For service conditions involving low chloride concentrations and moderate operating temperatures (typically <80°C), Grade 2205 (UNS S31803/S32205) is a suitable choice; it offers lower costs and superior weldability compared to Grade 2507.
  2. In mildly corrosive environments-specifically those devoid of chloride ions or containing only trace amounts-the most cost-effective option, 316L stainless steel, may be considered.
  3. For extreme scenarios characterized by exceptionally high temperatures and high chloride concentrations, 254SMO is a viable option; while it boasts excellent corrosion resistance, its mechanical strength is significantly lower than that of super duplex stainless steels, and its cost is higher.

 

application areas

 

Our ASTM A789 Super Duplex Tubing is widely utilized in critical systems within the offshore oil and gas sector, specifically including:

 

  1. Subsea Production Systems: Umbilicals, subsea manifolds and valve piping, Christmas tree control lines, etc.
  2. Offshore Platforms and FPSOs: Topsides process piping, chemical injection lines, instrument air tubing, and hydraulic control lines.
  3. Critical Auxiliary Systems: Heat exchanger tubing, seawater cooling system piping, offshore platform potable water and utility lines, etc.

 

Products Show

Super Duplex Tubing 33
Super Duplex Tubing 22

 

Testing Equipment

Eddy Current Flaw Detector
Eddy Current Flaw Detector
Hydraulic Universal Testing Machine
Hydraulic Universal Testing Machine
Intergranular Corrosion Tester
Intergranular Corrosion Tester

 

Factory Equipment

Pickling Equipment

Pickling equipment

Polishing Equipment
Polishing equipment
Cold drawing equipment
Cold drawing equipment

 

Products Package


stainless steel pipe package

 

FAQ

 

Q: How does Super Duplex tubing perform in corrosive environments?

A: Super duplex stainless steel tubing conforming to ASTM A789 standards exhibits excellent resistance to chloride corrosion, including resistance to pitting, crevice corrosion, and stress corrosion cracking.

Q: What tests and quality control measures are required for ASTM A789 super duplex steel tubing?

A: TORICH super duplex steel tubing undergoes chemical composition analysis, mechanical property testing, hydrostatic testing, or non-destructive testing.

Q: Can ASTM A789 super duplex steel tubing be customized for specific projects?

A: Customization options include determining outer diameter, wall thickness, and length based on project requirements, specifying pickling and passivation or other surface treatments, and controlling length, straightness, and end preparation.

 

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