Products Description
Product Specifications
| Standards | ASTM A213 / ASME SA213 |
| Steel Grades | TP201 TP202 TP304 TP304L TP304H TP309S TP309H TP310S TP316 TP316L TP317 TP321 TP347 TP347H TP348 TP348H TP444,etc. |
| Equivalent Standards | EN 10216-5, JIS G346, etc. |
| Outer Diameter (OD) | 6–219 mm |
| Wall Thickness (WT) | 0.5–20 mm |
| Length | up to 18 m |
| Surface Treatment | Bright annealed |
| Production Process | Cold drawn / cold rolled |
| Condition | Straightened, bright annealed |
TORICH Bright Annealed Tube for boiler undergoes high-temperature annealing to minimize oxide formation during heat treatment. They feature an internal surface roughness of Ra ≤ 0.8 μm and are free from burrs and oxide scale, making them resistant to scaling and clogging. Compared with pickling-and-passivation-treated tubes, these tubes form a more uniform, dense passivation layer, delivering superior performance in high-temperature steam environments and in conditions involving chloride ions.
Manufactured using cold-drawing and cold-rolling processes, the tubes offer high dimensional precision-with an outer diameter tolerance of ±0.1 mm and a wall thickness tolerance of ±0.05 mm. They are directly compatible with imported boilers and precision heat exchange equipment, significantly shortening installation times and reducing assembly waste.
Customized Services
- TORICH offers custom U-tube services, manufacturing tubes with specific bending radii (R), bending angles, and straight-section lengths based on customer drawings.
- We provide end-beveling services (V-type, U-type, or compound bevels) to meet on-site welding and fit-up requirements, as well as end squaring, chamfering, deburring, and internal cleaning (via compressed air purging).
- Customized packaging options-including anti-rust oil, vacuum packaging, moisture-proof wrapping, and wooden pallet crating-are available to prevent oxidation and impact damage during transit while ensuring the cleanliness of the tubes upon delivery.
Chemical Composition
| Element | C | Mn | Si | Cr | Ni | Mo |
|---|---|---|---|---|---|---|
| TP304L | ≤0.035 | ≤2.00 | ≤1.00 | 18.0–20.0 | 8.0–12.0 | - |
| TP310S | ≤0.08 | ≤2.00 | ≤1.50 | 24.0–26.0 | 19.0–22.0 | - |
| TP316L | ≤0.035 | ≤2.00 | ≤1.00 | 16.0–18.0 | 10.0–14.0 | 2.0–3.0 |
Mechanical Properties
| Property | Tensile Strength (MPa) | Yield Strength 0.2% (MPa) | Elongation (%) |
| TP304L | ≥485 | ≥170 | ≥35 |
| TP310S | ≥515 | ≥205 | ≥40 |
| TP316L | ≥485 | ≥170 | ≥35 |
Possible Alternative Grades
- For the high-temperature sections of supercritical boilers operating above 600°C, TP310S and TP347HFG are suitable choices.
- For low- and medium-pressure boiler applications with mild corrosive conditions, TP304L can serve as a low-carbon alternative to TP304; it offers superior weldability and requires no post-weld heat treatment, although its high-temperature strength is slightly lower.
- For ultra-low-cost projects or non-corrosive operating conditions at ambient temperature and pressure, 20# or 45# carbon steel boiler tubes can replace stainless steel tubes, reducing costs by more than 50%.
application areas
- Power Station Boilers: Superheater tubes, reheater tubes, economizer tubes, and water wall tubes for high-pressure and ultra-high-pressure boilers
- Heat Exchangers: Heat exchanger tubes for shell-and-tube exchangers, U-tube bundles, and condenser tubes
- Petrochemical Industry: Furnace tubes for petroleum cracking units, heat exchanger tubes for hydrogenation reactors, and process piping
- Nuclear Power Systems: Heat transfer tubes for auxiliary heat exchangers in the nuclear island
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FAQ
Q: What are the advantages of a bright annealed (BA) surface compared to pickled annealed tubes?
A: Bright annealed tubes undergo heat treatment in an oxygen-free atmosphere, resulting in a smooth, oxide-free, and bright surface. Compared to pickled annealed tubes, they offer higher surface cleanliness, better corrosion and oxidation resistance, less scaling, and higher heat transfer efficiency.
Q: Are your tubes suitable for high-temperature, high-pressure boilers?
A: Yes. Our tubes fully comply with ASTM A213/ASME SA213 standards and are designed to maintain stable mechanical properties under high temperatures and pressures. The bright annealing process ensures excellent grain structure and oxidation resistance, meeting the requirements for continuous boiler operation.
Q: How does a BA surface help reduce maintenance costs?
A: The smooth, oxide-free inner surface reduces scale buildup and scaling, extending cleaning intervals and minimizing downtime. Enhanced oxidation and corrosion resistance also reduces tube replacement frequency, thus lowering overall lifecycle maintenance costs.
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