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2.5 3 4 Titanium Exhaust Tubing

2.5 3 4 Titanium Exhaust Tubing

TORICH 2.5 3 4 Titanium Exhaust Tubing—available in 2.5-inch (63.5 mm), 3-inch (76.2 mm), and 4-inch (101.6 mm) outer diameters—is manufactured as seamless or welded straight pipe in accordance with ASTM B337. These tubes combine lightweight construction, resistance to high-temperature oxidation, low thermal expansion, and excellent resistance to corrosion from exhaust condensation, and are designed for high-performance automotive exhaust systems, including headers, mid-pipes, tailpipes, and muffler housings.

Outer Diameter: 2.5" (63.5 mm), 3" (76.2 mm), 4" (101.6 mm)(customizable)
Wall Thickness: 0.5-5.0 mm(customizable)
Length: Can be customized upon request
Standards:ASTM B337 / ASME SB337,or as customer's request
Steel Grade: Grade 1 Grade 2 Grade 3 Grade 7 Grade 9 Grade 10 Grade 11 Grade 12,etc.

Product Introduction

Products Description

 

Product Specifications

Standards ASTM B337 / ASME SB337
Steel Grades Grade 1 Grade 2 Grade 3 Grade 7 Grade 9 Grade 10 Grade 11 Grade 12
Equivalent Standards JIS H4635, GOST 22897, GB/T 3624
Outer Diameter (OD) 2.5″(63.5 mm), 3″(76.2 mm), 4″(101.6 mm), 12.7 mm – 114 mm(1/2″ – 4.5″)
Wall Thickness (WT) 1.0 mm / 1.2 mm / 1.5 mm, 0.5 mm – 5.0 mm
Length 6/12 m , or customized
Surface Treatment pickling & passivation , polishing, heat coloring (blue, gold, or rainbow), and sandblasting.
Production Process Hot extrusion + cold rolling/cold drawing; Automatic laser welding
Condition Annealed

 

2.5 3 4 Titanium exhaust tubing-available in 2.5, 3, and 4-inch diameters-offers a significant weight advantage. Grade 2 titanium has a density of 4.51 g/cm³, compared to approximately 8.0 g/cm³ for 304 stainless steel. Consequently, titanium tubing is about 43% lighter than equivalent 304 stainless steel components, effectively reducing a vehicle's unsprung mass and improving both acceleration and steering response.


Furthermore, titanium and its alloys exhibit excellent high-temperature strength and heat resistance, retaining structural integrity at temperatures up to approximately 800°C. This makes them ideal for use in high-temperature sections, such as the exhaust header (downpipe) or areas located near the catalytic converter or turbocharger outlet.

 

Customized Services

 

  1. Pipe Bending and Custom Configuration: Standard bend angles include 15°, 30°, 45°, 90°, and 180°; non-standard angles can be customized according to your drawings. We also manufacture exhaust components such as Y-pipes, tees, and various front, mid, and tail-section assemblies.
  2. Dimensional Customization: In addition to standard 2.5, 3, and 4-inch outer diameters, we offer customization for outer diameters ranging from 12.7 mm to 114 mm, with wall thicknesses from 0.5 mm to 5.0 mm.
  3. Surface Finishing: Options include pickling and passivation, mirror polishing, matte sandblasting, and controlled high-temperature oxidation (resulting in blue, bronze, or iridescent/rainbow finishes).
  4. Packaging and Marking: Vacuum-sealed moisture-proof packaging; laser marking (including heat number, specifications, ASTM B337 compliance markings, and brand logos).

 

Chemical Composition

Grade

UNS

Ti

Al

V

Fe

O

C

N

H

Grade 1

R50250

Balance

-

-

≤0.20

≤0.18

≤0.08

≤0.03

≤0.015

Grade 2

R50400

Balance

-

-

≤0.30

≤0.25

≤0.08

≤0.03

≤0.015

Grade 3

R50550

Balance

-

-

≤0.30

≤0.35

≤0.08

≤0.05

≤0.015

Grade 9

R56320

Balance

2.5–3.5

2.0–3.0

≤0.25

≤0.15

≤0.08

≤0.03

≤0.015

 

Mechanical Properties

Grade

UNS

Tensile Strength (MPa)

Yield Strength (MPa)

Elongation (%)

Grade 1

R50250

≥240

≥170

≥24

Grade 2

R50400

≥345

≥275

≥20

Grade 3

R50550

≥450

≥380

≥18

Grade 9

R56320

≥620

≥483

≥15

 

Possible Alternative Grades

 

  1. Grade 5 (Ti-6Al-4V) offers the advantage of high strength-significantly exceeding that of Grade 2-making it suitable for components in exhaust systems such as oxygen sensor bosses, flanges, brackets, fasteners, and connectors that require high local rigidity.
  2. Grade 12 provides superior corrosion resistance compared to Grade 2 in environments that alternate between reducing and oxidizing acids. It also possesses slightly higher strength, making it well-suited for high-corrosion scenarios-such as on racetracks or in coastal areas-where components are subjected to extreme exposure to salt spray or chemicals.
  3. 304/304L stainless steel serves as an affordable alternative for standard-performance exhaust systems. While it offers good weldability and formability, it is substantially heavier than titanium.

 

application areas

 

  1. Exhaust systems for high-performance gasoline and turbocharged sports cars (downpipes, mid-pipes, and tailpipes)
  2. Exhaust system modifications for circuit racing, rally racing, and karting
  3. OEM titanium exhaust systems for supercars
  4. High-performance titanium exhaust systems for large-displacement motorcycles (utilizing matching pipe diameters)
  5. High-temperature exhaust piping for dynamometer test benches
  6. Lightweight exhaust piping for specialized engineering vehicles

 

 

Products Show

25 3 4 Titanium Exhaust Tubing
25 3 4 Titanium Exhaust Tubing

 

Testing Equipment

Eddy Current Flaw Detector
Eddy Current Flaw Detector
Hydraulic Universal Testing
Hydraulic Universal Testing Machine
Intergranular Corrosion Tester
Intergranular Corrosion Tester

 

Factory Equipment

Pickling Equipment

Pickling equipment

Polishing Equipment

Polishing equipment

Cold drawing equipment

Cold drawing equipment

 

Products Package

 

package
package of Chromoly Tubing
Stainless Coil Tube package1

 

FAQ

 

Q: Can ASTM B337 titanium tubing be used directly for automotive exhaust systems?

A: Yes. ASTM B337 is a standard for titanium alloy piping, and Grade 2 (Gr2) is the most widely used titanium grade for automotive exhaust applications. Supplied in an annealed state, it is well-suited to withstand the vibrations and thermal cycling typical of exhaust systems. We can also provide non-destructive testing (NDT) and material certification.

Q: Is it difficult to fabricate bent titanium exhaust pipes? Can custom bent-pipe assemblies be produced?

A: Titanium has lower ductility than stainless steel; creating small-radius bends requires specialized equipment and precise control over wall thickness. Our facility utilizes CNC bending technology to produce custom pre-bent pipe sections while strictly managing wall-thinning during the bending process.

Q: Should I choose ASTM B337 Gr2 or TC4 (Gr5) titanium tubing for an exhaust system?

A: For street use or standard track applications, Gr2 is the preferred choice, as it offers a better balance of cost-effectiveness and formability. For extreme conditions requiring ultra-high strength, Gr5 is the better option-though keep in mind that Gr5 is harder, which increases the cost of bending and fabrication.

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